{"id":3552,"date":"2022-10-18T10:30:58","date_gmt":"2022-10-18T09:30:58","guid":{"rendered":"https:\/\/enxenia.es\/?p=3552"},"modified":"2022-10-18T10:30:58","modified_gmt":"2022-10-18T09:30:58","slug":"salto-will-develop-an-innovative-reconfigurable-robotic-manufacturing-system-using-laser-technology-for-textile-cutting-in852a-2016-29","status":"publish","type":"post","link":"https:\/\/enxenia.es\/en\/salto-will-develop-an-innovative-reconfigurable-robotic-manufacturing-system-using-laser-technology-for-textile-cutting-in852a-2016-29\/","title":{"rendered":"SALTO will develop an innovative reconfigurable robotic manufacturing system using laser technology for textile cutting &#8211; IN852A 2016\/29"},"content":{"rendered":"<p>\u2022 This laser cutting system will allow the automation of highly deformable decorated fabric cutting<br \/>\nfor short production runs.<br \/>\n\u2022 Framed in the ConectaPEME 2016 Program, the project consortium is led by SELMARK and<br \/>\ncomplete the companies SYSPRO, UNIMATE and ENXENIA. AIMEN participates as a collaborating entity.<br \/>\n\u2022 This new solution will reduce the cycle time of the cutting process by half and improve up to one<br \/>\n300% failure rate.<br \/>\n<!--more--><br \/>\nThe SALTO project proposes the development of a flexible and adaptive laser cutting system for the textile sector<br \/>\nunder a new concept of reconfigurable robotic manufacturing. Specifically, it is proposed to develop a<br \/>\ninnovative integral manufacturing system that allows the automation of highly decorated fabric cutting<br \/>\ndeformable for short production series and with a large number of references, designs and models of<br \/>\nproduct.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"alignnone wp-image-3209 size-full\" src=\"http:\/\/enxenia.es\/wp-content\/uploads\/2018\/07\/Salto-e1537871761790.jpg\" alt=\"\" width=\"519 \" height=\"83\" \/><\/p>\n<p>In this way, it is intended to make a qualitative and quantitative leap in the productive capacities to<br \/>\ntextile cutting operations. The technologies developed will have a positive impact on the efficiency in<br \/>\nmanufacturing and lead-time, as well as in the capacity to manufacture increasingly individualized products and in<br \/>\nimproving the working conditions of the operators.<\/p>\n<p>This new solution will make it possible to halve the cycle time of the cutting process and the<br \/>\nmanufacture of a new product will go from the three days currently used, to an estimate of<br \/>\nmidday. Likewise, SALTO will allow a 10% saving in fabric and a 300% improvement in the failure rate or<br \/>\nrejects that can be detected during the quality control process.<\/p>\n<p>With this new solution, an innovative manufacturing system is presented that involves the modernization<br \/>\nIndustrial of special interest for fabric cutting processes in textile manufacturing companies.<\/p>\n<h3>Main Milestones Achieved<\/h3>\n<p>In 2017 the following project activities have been completed: design and development of the table<br \/>\nautomated laying machine that is embedded in the industrial robot of the manufacturing cell, as well as the software<br \/>\noffline programming that allows the generation of manufacturing routines from design files<br \/>\nof piece. In this annuity, progress has also been made in the development of the main vision algorithms and<br \/>\nrecognition of patterns that will allow programming the robot for the different types of doilies<br \/>\nand fabrics. These algorithms are integrated into the robot&#8217;s online programming software for adaptability to the<br \/>\nproduct, in software development phase.<\/p>\n<p>In order to achieve said technical progress, throughout 2017, the integration of<br \/>\nsubsystems in two robotic cells with analogous configuration, located in AIMEN and Selmark, and that allows<br \/>\nthe validation of said developments and those that will be completed in 2018.<\/p>\n<h3>Intersectoral collaboration<\/h3>\n<p>The SALTO project, with a budget of 357,435 euros and a total duration of 34 months, is part of<br \/>\nof the ConectaPEME 2016 Program.<\/p>\n<p>For the development of this project, a multidisciplinary consortium led by SELMARK (design<br \/>\nand manufacture of lingerie garments) and completed by the SYSPRO companies (services oriented to the<br \/>\nintegration of technologies in the field of automation, industrial software, robotics and artificial vision),<br \/>\nUNIMATE (engineering specialized in the automation of processes with industrial robots) and ENXENIA<br \/>\n(engineering and R&#038;D specializing in mechanical design and assistance in the production process for companies in the<br \/>\nmanufacture and transformation of products).<\/p>\n<p>This group of companies has the collaboration of AIMEN Technological Center.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>\u2022 This laser cutting system will allow the automation of highly deformable decorated fabric cutting for short production runs. \u2022 Framed in the ConectaPEME 2016 Program, the project consortium is led by SELMARK and complete the companies SYSPRO, UNIMATE and ENXENIA. AIMEN participates as a collaborating entity. \u2022 This new solution will reduce the cycle [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_cbd_carousel_blocks":"[]","inline_featured_image":false,"_mi_skip_tracking":false,"_exactmetrics_sitenote_active":false,"_exactmetrics_sitenote_note":"","_exactmetrics_sitenote_category":0,"ngg_post_thumbnail":0},"categories":[4],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>SALTO will develop an innovative reconfigurable robotic manufacturing system using laser technology for textile cutting - IN852A 2016\/29 - Enxenia<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/enxenia.es\/en\/salto-will-develop-an-innovative-reconfigurable-robotic-manufacturing-system-using-laser-technology-for-textile-cutting-in852a-2016-29\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"SALTO will develop an innovative reconfigurable robotic manufacturing system using laser technology for textile cutting - IN852A 2016\/29 - Enxenia\" \/>\n<meta property=\"og:description\" content=\"\u2022 This laser cutting system will allow the automation of highly deformable decorated fabric cutting for short production runs. \u2022 Framed in the ConectaPEME 2016 Program, the project consortium is led by SELMARK and complete the companies SYSPRO, UNIMATE and ENXENIA. 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